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1235 Aluminum Foil

1235 aluminum foil is a high-purity aluminum foil with an aluminum content of no less than 99.35%. It features excellent ductility, corrosion resistance, electrical conductivity and surface quality, making it suitable for a wide range of industrial and packaging applications.

Due to its good flexibility and barrier performance, 1235 aluminum foil is widely used in cable wrapping, adhesive tape foil, flexible packaging, insulation materials, capacitor foil and industrial lamination. It can also be processed into jumbo rolls according to different production requirements.

1235 Aluminum Foil Jumbo Roll - Haomei Industrial Supply

As a professional aluminum foil manufacturer, Haomei Aluminum supplies high quality 1235 aluminum foil jumbo rolls with stable mechanical properties, precise thickness tolerance and clean surface finish. Multiple tempers including O, H18, H22 and H24 are available.

  • Export to 100+ Countries
  • OEM & Custom Size Support
  • 1235 Jumbo Roll Supply
  • Fast Production & Delivery
  • Strict Quality Inspection

Haomei provides customized solutions for global customers, including custom thickness, width, roll weight, surface treatment and export-standard packaging. Our factory supports OEM production, fast delivery and strict quality inspection to meet different industrial application needs.

What is Aluminum grade 1235?

The minimum aluminum content of 1235 aluminum alloy is 99.35%, making it the most common foil alloy on the market today. Its relatively high aluminum content makes it an excellent alloy for various industrial and food service markets. In the annealed state, it is very easy to process, form, and shape. 1235 foil is suitable for lamination, printing, embossing and deep processing.

1235 Aluminum Foil Specifications

Item Details
Product Name 1235 Aluminum Foil
Alloy 1235
Temper O, H18, H22, H24
Thickness 0.006 mm - 0.2 mm, customized
Width 100 mm - 1600 mm, customized
Surface Bright, matte, one side bright, double side bright
Inner Diameter 76 mm / 152 mm / 300 mm / customized
Application Cable foil, tape foil, packaging foil, insulation foil, lamination foil
Standard ASTM, EN, GB/T or customized
Packaging Wooden case, fumigation-free pallet, seaworthy export packing
MOQ According to specification
Delivery Time Usually 15-30 days after order confirmation

1235 Aluminum Foil

1235 Aluminum Foil Tempers

Temper Characteristics Common Applications
O Soft, excellent flexibility and elongation Packaging, lamination, cable wrapping
H18 Hard temper, higher strength Tape foil, industrial foil, laminated materials
H22 Semi-hard, balanced strength and formability Insulation, packaging, cable foil
H24 Good mechanical stability Industrial lamination, coated foil

1235 Aluminum Foil Surface Treatments

Haomei 1235 Aluminum Foil: Quality Assurance

Haomei, as a highly specialized manufacturer of aluminum foil conversion base materials, has a strict quality control system and extensive industry experience. The company provides 1235 aluminum foil products that consistently meet performance specifications for packaging and household markets, whether in coil, sheet, or custom-cut pieces for flexible packaging, lids, household kitchen applications, or other uses.

1235 Aluminum Foil Surface and Process Quality

1235 Aluminum Foil Manufacturing and Quality Control

Haomei 1235 Aluminum Foil

1235 Aluminum Foil Color Options

Advantages of 1235 Aluminum Foil

1235 Aluminum Foil Standards

1235 Aluminum Foil Characteristics

1235 aluminum foil

Aluminum Alloy 1235 Foil Mechanical Properties

Elongation (Annealed): 1 35
Elongation (H12): 12
Elongation (H14): 9
Elongation (H16): 6
Elongation (H18): 5
Tensile Strength (Annealed): 2 13 x 1000 psi
Tensile Strength (H12): 16 x 1000 psi
Tensile Strength (H14): 18 x 1000 psi
Tensile Strength (H16): 21 x 1000 psi
Tensile Strength (H18): 24 x 1000 psi
Yield Strength (Annealed): 3 5 x 1000 psi
Yield Strength (H12): 15 x 1000 psi
Yield Strength (H14): 17 x 1000 psi
Yield Strength (H16): 20 x 1000 psi
Yield Strength (H18): 22 x 1000 psi

1 % in 2 inches

2 x 1000 psi

3 0.2% offset

1235 Aluminum Foil Physical Properties

Property Description
High-purity aluminum base material, excellent conductivity, uniform surface color, and cleanliness 1235 aluminum foil is made from high-purity aluminum with an aluminum content typically above 99.35%, ensuring excellent electrical conductivity. This high-purity material exhibits superior conductivity in electronic and electrical applications, helping to improve current transmission efficiency. Additionally, 1235 aluminum foil undergoes a fine rolling process, giving it a uniform luster and clean surface appearance, meeting the stringent material appearance and safety requirements of the food and pharmaceutical packaging industries.
Good flexibility, high ductility, suitable for deep drawing and composite processing 1235 aluminum foil has excellent flexibility and ductility, allowing deep drawing and forming into complex shapes without breaking. This property makes it particularly suitable for producing flexible packaging and composite materials, such as food soft packaging bags and pharmaceutical blister packs. Moreover, 1235 aluminum foil has good adhesion with other materials like plastic films or paper in composite processes, providing excellent sealing and protective performance for multi-layer packaging.
Outstanding rust resistance, formability, and weldability 1235 aluminum foil offers excellent rust resistance, allowing it to withstand air and moisture corrosion while maintaining material integrity and aesthetics. This corrosion resistance ensures a long service life even in humid environments. Additionally, 1235 aluminum foil has excellent formability and weldability, facilitating mechanical or manual welding processes for fabrication and sealing. In the packaging industry, its welding sealability ensures the airtightness of packages, protecting contents from external contamination and oxidation.

1235 Aluminum Foil Functional Features

Aluminum Alloy 1235 Composition

1235 aluminum foil contains at least 99.35% aluminum, making it one of the highest-purity aluminum foils on the market. The remaining composition includes trace elements such as iron and silicon (combined content up to 0.65%) and minor amounts of copper, magnesium, manganese, vanadium, zinc, titanium, and other elements, with a total content of up to 0.03%. This high purity gives it excellent ductility, toughness, and corrosion resistance.

Element Composition (%)
Aluminum (Al) ≥99.35%
Silicon + Iron (Si + Fe) ≤0.65%
Copper (Cu) ≤0.05%
Manganese (Mn) ≤0.05%
Zinc (Zn) ≤0.10%
Other (Ti, Mg, etc.) ≤0.06% each

Comparison of chemical composition of 1000 series aluminum foil

Grade Si Fe Cu Mn Mg Cr Ni Zn Al
1050 0.25 0.4 0.05 0.05 0.05 0.05 99.5
1060 0.25 0.35 0.05 0.03 0.03 0.05 99.6
1070 0.2 0.25 0.04 0.03 0.03 0.04 99.7
1100 Si+Fe: 0.95 0.05-0.2 0.05 0.1 99
1200 Si+Fe: 1.00 0.05 0.05 0.1 0.05 99
1235 Si+Fe: 0.65 0.05 0.05 0.05 0.1 0.06 99.35

Aluminum Alloy 1235 Foil Mechanical Properties

Product Type Alloy Temper Thickness(mm) Tensile Strength(Mpa) Elongation(%)A100mm
Food and Household Foil 1235 O 0.01-0.024 40-100 ≥1
0.025-0.04 45-100 ≥2
0.041-0.07 45-100 ≥4
1235 H18 0.01-0.07 ≥135
aluminium foil for capacitor 1235 H18 0.02-0.05 ≥135
aluminium foil for cable 1235 O 0.01-0.024 40-100 ≥1
0.025-0.04 45-100 ≥2
0.041-0.07 45-100 ≥4
aluminium foil for adhesive tape 1235 O 0.012-0.04 50-90 ≥1
1235 H18 ≥135
1235 O 0.03-0.07 60-100 ≥2

1235 Aluminum Foil Applications

1235 aluminum foil is extensively used in cable shielding, industrial lamination, flexible packaging and insulation industries due to its excellent flexibility, conductivity and barrier performance.

1235 Aluminum Foil for Cable Shielding

1235 aluminum foil is widely applied in communication cables, optical cables and power cables for shielding and insulation wrapping. It offers reliable conductivity, moisture resistance and electromagnetic shielding performance.

1235 Aluminum Foil for Adhesive Tape

With smooth surface quality and excellent ductility, 1235 foil is suitable for HVAC tape, sealing tape, insulation tape and aluminum foil adhesive tape applications.

1235 Foil for Flexible Packaging

After lamination, printing or coating, 1235 aluminum foil can be used for food and industrial flexible packaging materials with excellent barrier properties against moisture, oxygen and light.

1235 Aluminum Foil for Insulation

1235 foil is commonly used in thermal insulation materials, reflective insulation systems and air conditioning insulation products because of its high reflectivity and corrosion resistance.

1235 Industrial Lamination Foil

Featuring stable thickness tolerance and clean surface quality, 1235 aluminum foil is suitable for paper lamination, plastic film lamination and various industrial composite material applications.

1235 Aluminum Foil Application Specification Parameter Table

Category Temper Thickness (mm) Application
Aluminum Foil Tape O 0.015-0.03 Made from 1235 aluminum foil as the base material, processed with lamination, printing, and adhesive coating; it features good thermal insulation, strong adhesion, and aging resistance.
Cable O 0.015-0.05 Used as an insulation layer in cables, offering good conductivity, insulation, and corrosion resistance.
Lithium-Ion Battery H14 0.012-0.02 Used as a separator material in the production of lithium-ion batteries.
Insulation O 0.015-0.02 The high reflectivity and thermal conductivity of 1235 aluminum foil make it an excellent choice for insulation, especially in the construction industry.
Electrical Applications H14 0.015-0.05 Due to its good conductivity, it can be used to produce capacitors, cables, and other electrical components.
Heat Exchanger O 0.015-0.05 Used in heat exchangers due to its thermal conductivity and corrosion resistance.
Flexible Packaging O 0.012-0.02 Used in the food and pharmaceutical industries for items like pouches and blister packs.
Cigarette Packaging O 0.006-0.007 Commonly used as a lining for cigarette packaging to protect the product from moisture and oxygen.

Why Choose Haomei 1235 Aluminum Foil?

Haomei provides high-quality 1235 aluminum foil for global customers. We control every production step from raw material selection, rolling, annealing, slitting, surface inspection to final packaging.

  • Professional aluminum foil production experience
  • Stable alloy composition and mechanical properties
  • Strict thickness and width tolerance control
  • Clean and smooth foil surface
  • Low pinhole rate according to thickness requirements
  • Custom slitting and roll weight available
  • Export-standard wooden case packing
  • Support for OEM and customized orders
  • Fast quotation and technical support
Haomei aluminum foil production line manufacturing process

1235 Aluminum Foil Packaging

aluminum foil export packaging with moisture-proof paper, wooden pallet and steel strap fixing

To protect the aluminum foil from moisture, oxidation and transportation damage, Haomei uses export-standard packaging.

  • Plastic film wrapping
  • Moisture-proof paper
  • Wooden case or wooden pallet
  • Edge protection
  • Steel strip fixing
  • Clear product label
  • Customized packing mark

Packaging can be customized according to shipping method, roll size and customer requirements to ensure safe delivery and stable product quality during transportation.

1235 Aluminum Foil Production Process

1235 aluminum foil is typically produced by casting high-purity aluminum and then undergoing a series of rolling processes. These processes reduce the material's thickness to extremely fine specifications — ranging from approximately 0.016 to 0.2 mm (even thinner for specific applications) — while ensuring a smooth, uniform surface and precise dimensional tolerances.

What is the Difference Between 8011 and 1235 Aluminum Foil?

Feature 1235 Aluminum Foil 8011 Aluminum Foil
Chemical Composition Mainly contains 99.35% aluminum with almost no other alloy elements Contains manganese (Mn) and magnesium (Mg) elements to enhance strength and corrosion resistance
Process Lower annealing temperature, similar annealing time to 8011 aluminum foil Higher annealing temperature with higher tensile strength
Tensile Strength Lower Higher
Elongation Relatively high Similar to 1235 aluminum foil
Applications Mainly used for flexible packaging, such as milk packaging, cigarette packaging, beverage packaging, food packaging bags, etc. Commonly used in snack bags, cigarette packaging, chocolate packaging, etc. Widely used in food containers, food packaging, pharmaceutical packaging, industrial applications, etc. Commonly found in household use, pharmaceutical packaging (with good moisture-proof, light-blocking, and barrier properties), and industrial uses (waterproof materials, air conditioning foil, cable foil, ventilation ducts, insulation materials, etc.)
Characteristics Very thin (0.006mm-0.009mm), suitable for applications requiring flexibility Suitable for various applications, environmentally friendly and recyclable, with a wide thickness range (up to 0.2mm, minimum thickness of 0.006mm), with higher strength and corrosion resistance

Comparison of 1235 Aluminum Foil with Similar Alloys

Due to its comparable chemical composition and physical properties, manufacturers often use 1235 aluminum foil as a substitute for similar alloys like 1145.

With its high aluminum content (99.35%), exceptional ductility, excellent barrier properties, and outstanding thermal and electrical conductivity, 1235 aluminum foil is a versatile material used in various applications, from everyday household use to specialized industrial and pharmaceutical applications. Its production process ensures strict control over thickness and surface quality, enhancing its reliability and effectiveness as a material choice.

How to Choose Between 1235 and 8011 Aluminum Foil?

Attribute/Aspect 1235 Aluminum Foil 8011 Aluminum Foil
Alloy Composition Pure aluminum foil (Al content not less than 99.35%) Aluminum with iron and silicon as major alloy elements
Main Use Packaging material (such as food, medicine, cigarettes, etc.) Packaging material and industrial applications (such as food packaging, industrial foils, insulation materials, etc.)
Strength Lower compared to 8011 Higher strength
Corrosion Resistance Lower compared to 8011 Better corrosion resistance
Cost Lower cost Higher cost due to alloying elements

1235 vs. 1145 Aluminum Foil

Parameter 1235 Foil 1145 Foil
Aluminum Content ≥99.35% ≥99.45%
Cost & Supply Lower cost, abundant supply Declining availability, higher cost
Applications Dominates packaging, batteries, tapes Historically used in capacitors
Performance Near-identical properties; direct substitute Slightly higher purity

Limitations of 1235 Aluminum Foil

Strength: Lower mechanical strength compared to other aluminum alloys; may require lamination with other materials to enhance strength. Chemical Resistance: In highly acidic or alkaline environments, additional coatings may be necessary to prevent corrosion.

Why Choose 1235 Aluminum Foil?

FAQ about 1235 Aluminum Foil

What is 1235 aluminum foil?

1235 aluminum foil is a high-purity aluminum foil with at least 99.35% aluminum content. It offers good ductility, corrosion resistance, electrical conductivity, and excellent surface performance.

What is 1235 aluminum foil used for?

It is widely used in cable foil, adhesive tape foil, flexible packaging, insulation materials, lamination, and various industrial applications.

What tempers are available for 1235 aluminum foil?

Common tempers include O, H18, H22, and H24. Other tempers can also be customized according to customer requirements.

Can you supply customized thickness and width?

Yes. We can provide customized thickness, width, inner diameter, roll weight, and packaging based on customer specifications.

Is 1235 aluminum foil suitable for cable shielding?

Yes. Due to its good conductivity and flexibility, 1235 aluminum foil is widely used for cable shielding and wrapping applications.

What is the difference between 1235 and 8011 aluminum foil?

1235 aluminum foil has higher aluminum purity and better electrical conductivity, while 8011 aluminum foil offers higher strength and is commonly used in food containers, household foil, and pharmaceutical packaging.

Is 1235 aluminum foil food grade?

Yes. 1235 aluminum foil can be supplied in food-grade quality for packaging applications according to customer requirements.

What is the MOQ for 1235 aluminum foil?

The standard MOQ is usually around 3 tons, depending on specifications and customization requirements.

Haomei Aluminum Foil Product Range

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